AI-Powered Digital Twin & Simulation for Real-World Optimization

Build intelligent digital replicas of your machines, environments, buildings, and operations to simulate performance, predict failures, optimize outcomes, and automate decisions.

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Engagement Models

Choose how you engage with Mobiloitte

Full digital twin build + implementation (IoT ➜ AI ➜ Simulation ➜ Blockchain).

AI simulation modelling services for predictive maintenance and optimization.

Digital twin platform integration with existing enterprise systems.

On-prem or cloud deployment with hybrid orchestration.

Managed Digital Twin Operations (MDTO) with 24/7 observability.

Why Mobiloitte

Full-stack Digital Twin expertise

18+ years of IoT, AI, and simulation engineering across industries.

End-to-end IoT → AI → Simulation → Blockchain capability under one roof.

Deep engineering expertise across manufacturing, energy, and smart cities.

Advanced 3D modelling and visualization delivery.

India, UAE, USA delivery centers for global support.

Digital Twin Reference Architecture

Every layer you need to mirror real-world entities, simulate scenarios, and automate decisions with confidence.

Real-World Entity

Machines, factories, buildings, vehicles, cities, and complex processes mirrored in the digital world.

IoT Data Ingestion

Sensors, cameras, gateways, PLCs, and APIs streaming raw telemetry into the twin.

AI Modeling & Twin Construction

Physics-based solvers, AI/ML predictive models, 3D/2D visualization, and real-time data fusion.

Digital Twin Simulation Engine

Scenario testing, predictive forecasting, real-time monitoring, and failure prediction.

Automation & Decision Engine

Smart contract workflows, alerts, triggers, and optimization rules.

Dashboards & Integrations

Web, mobile, ERP, SCADA, and smart city platforms consuming trusted insights.

AI + Blockchain Digital Twin Layer

Secure, auditable, and autonomous digital twin intelligence

Combine AI-driven simulation with blockchain-backed trust to secure twin data, create immutable logs, trigger smart contracts, and enable trusted multi-party collaboration.

What this layer guarantees

Tamper-proof twin data and simulation history.
Real-time auditability across multi-party workflows.
Smart contract automation for maintenance and compliance.

Immutable Asset History

Store every stage from manufacturing to disposal on blockchain for tamper-proof provenance.

Trusted Simulation Logs

Energy, utilities, smart cities, BFSI, and healthcare get regulator-ready, tamper-proof simulation evidence.

Smart Contract Automation

Trigger maintenance, insurance, or building controls automatically when AI forecasts thresholds.

Tokenized Simulation Models

Tokenize data access, simulation insights, or model IP to control who consumes each digital twin output.

Why Digital Twins now?

Digital Twins multiply the power of AI simulation

Enterprises need predictive maintenance, real-time monitoring, scenario testing, smart buildings and factories, operational efficiency, and asset-level intelligence. Digital twins deliver continuous situational awareness, what-if analysis, and automated decision-making.

Mobiloitte's Digital Twin & AI Simulation Platform delivers every layer—from sensors to AI to simulation to automation—so you can:

Predict equipment failure before downtime hits.

Simulate scenarios and optimize operations in real time.

Run what-if analysis for load increases, new machines, and demand changes.

Orchestrate smart buildings, factories, and cities with digital replicas.

Automate operational workflows and decision-making based on twin insights.

Achieve full visibility into asset performance even when connectivity drops.

Intelligent Digital Twin Capabilities

Unlock industrial resilience with high-fidelity digital twins that fuse CAD, IoT, OT, and business data into one continuously learning simulation. Design, test, and deploy new experiences faster while keeping uptime, safety, and sustainability in check.

Asset Digital Twins

Real-time device condition, predictive breakdowns, optimized operating cycles, and historical performance modelling for manufacturing, automotive, EV systems, and OEM fleets.

Process Digital Twins

Simulate assembly lines, warehouse flow, supply-chain efficiency, last-mile routes, and hospital or lab operations to uncover bottlenecks before they appear.

Facility & Building Twins

HVAC optimization, occupancy analytics, energy management, space utilization, and security automation for campuses, hospitals, and commercial towers.

City & Infrastructure Twins

Traffic simulation, emergency response modelling, urban mobility planning, energy grid balancing, and water system management for governments and smart cities.

Predictive Simulation Engine

AI forecasts failures, demand, resource allocation, environmental impact, and future performance scenarios using live telemetry and historical baselines.

Physics + AI Hybrid Models

Blend real physics, behavioural AI, reinforcement learning, and IoT datasets for accurate, continuously learning simulations.

Scenario Testing & Optimization

Run what-if experiments for load increases, new machine additions, staffing changes, weather impact, and demand fluctuation prior to implementation.

Ready to Scale Digital Twins Fleetwide?

Discover how a living library of digital twins, simulation templates, and decision guardrails can de-risk change while keeping crews aligned.

Start Your Project

Technology Comparison

Living Digital Twins vs Static Models

See why AI-calibrated twins outperform spreadsheets and one-off simulations when decisions demand continuous situational awareness.

AI-Calibrated Digital Twins

Continuously ingest real-world signals, retrain ML surrogates, and orchestrate actions across OT/IT stacks with governance built in.

Bi-directional sync between assets, processes, and control loops
Hybrid physics + ML simulations for speed and fidelity
Scenario automation with KPI scoring and anomaly alerts
APIs that trigger workflows in MES, ERP, CMMS, and field tools
Explainable insights with lineage, approvals, and audit logs

Static Modeling & Spreadsheets

Manual models drift quickly, require expert intervention, and can't capture the complexity of interconnected operations.

Out-of-date assumptions after every design or demand change
Limited ability to merge OT, IT, and financial data sets
What-if analysis takes days or weeks to prepare
No automatic link between simulation insights and execution
Difficult to audit who changed scenarios or models

Choose the Right Automation Approach

Let our experts help you determine the optimal automation strategy for your specific use case.

Get Expert Consultation

Platform Integrations

AI Powered Platform Integrations

Seamlessly connect with 100+ tools and platforms your team already uses for unified collaboration and enhanced productivity.

Platforms

AWS TwinMaker, Azure Digital Twins, Siemens MindSphere, PTC ThingWorx, Matterport, Unity/Unreal for immersive visualization.

Hardware

Industry sensors, PLC systems, Modbus, BACnet, OPC-UA networks, and environmental sensing kits feeding the twin.

Software

ERP (SAP, Oracle, Microsoft), BMS (Honeywell, Johnson Controls), SCADA (Wonderware, GE) plus custom enterprise systems.

Visualization & AR

Unity/Unreal, custom 3D viewers, AR/VR command centers, and CAD/BIM overlays for immersive collaboration.

Need a Custom Integration?

Don't see your platform? We can build custom integrations for any tool or system your team uses.

Request Integration View All Integrations

AI + Blockchain Digital Twins

Fuse trusted ledgers with AI simulations to secure lifecycle data, automate outcomes, and monetize insights.

Immutable Asset History

Store every stage from manufacturing to disposal on blockchain for tamper-proof provenance.

Trusted Simulation Logs

Energy, utilities, smart cities, BFSI, and healthcare get regulator-ready, tamper-proof simulation evidence.

Smart Contract Automation

Trigger maintenance, insurance, or building controls automatically when AI forecasts thresholds.

Tokenized Simulation Models

Tokenize data access, simulation insights, or model IP to control who consumes each digital twin output.

Ready to Govern Your Digital Twin Ecosystem?

Let's define the guardrails, approvals, and telemetry needed to keep every twin trustworthy before executing in the real world.

Get Security Assessment

ROI Metrics

Digital Twin Value Propositions

Reference outcomes from Mobiloitte Digital Twin deployments.

30–50%

Maintenance Cost Reduction

Predict issues before they happen and schedule interventions only when needed.

≤40%

Energy Optimization

Simulate HVAC, production schedules, and grid load to minimize energy spend.

25–35%

Productivity Improvement

Optimize throughput, staffing, and workflows based on real-time insights.

↑

Improved Safety Metrics

Simulate risk scenarios and automate responses to keep crews and citizens safer.

Enterprise-wide

Full Visibility & Transparency

End-to-end telemetry, modelling, and dashboards give stakeholders a single source of truth.

90%+

Failure Prediction Accuracy

Digital twins highlight anomalies before downtime hits, protecting revenue and SLAs.

Faster cycles

Better Decision-Making

What-if analysis and automation engines turn insights into action without manual lag.

Digital Twins in Action

See how enterprises reimagined planning, operations, and sustainability with Mobiloitte's twin and simulation stack.

Global EV Manufacturer

Enterprise Client

Multi-plant OEM replicated stamping through final assembly to evaluate automation, workforce shifts, and energy options before execution.

42% faster ramp-up$28M capex avoided

National Energy Provider

Enterprise Client

Utility operator modeled substations, DER assets, and weather to orchestrate outage response and DER dispatch with AI-guided insights.

63% outage time reduction22% renewable gain

Ready to Create Your Success Story?

Join our growing list of successful enterprises who have transformed their community collaboration with our AI-powered solutions.

Start Your Journey

Digital Twin FAQs

Fast answers to the most common digital twin questions.

What is a Digital Twin?

A digital replica of a physical object, process, or system that updates in real time using IoT and AI.

Can we build a digital twin of a factory?

Absolutely—assembly lines, machines, people, and logistics can all be modeled.

Can simulations predict failures?

Yes. Predictive maintenance is one of the most popular digital twin scenarios.

Does this support 3D visualization?

Yes—Unity, Unreal, CAD imports, and immersive visualization are part of our toolkit.

Do we need blockchain?

Optional. Blockchain adds auditability, automation, and trusted data sharing when needed.

Does a digital twin require IoT devices?

Yes. IoT data provides the real-time signals that power the virtual model.

Does this work for smart buildings?

Yes. HVAC, occupancy, energy, access, and security analytics are native use cases.

Does Mobiloitte integrate with Azure/AWS?

Yes. We support Azure Digital Twins, AWS TwinMaker, and other major platforms.

Can it be deployed on-premise?

Yes. We support on-prem, hybrid, and cloud deployments for regulated industries.

How is pricing structured?

Custom—based on asset counts, integrations, simulation depth, and managed services.

Digitize Your Physical World with Intelligent Digital Twins.

Simulate, optimize, and automate operations using advanced AI models.

Schedule Digital Twin Demo Get System Architecture Report

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